Mixing, Calendaring or Refining Mill Roller

Short Description:

Mixing mills or refining mills, also known as =mixing machines used in the rubber,tire or plastic industry to process raw materials into more usable compounds. Let’s take rubber refining mills as an example: Inside the mills, rubber bales are fed through large roller assemblies which help breakdown, soften, and create a more homogeneous blend of the rubber.

The alloy rolls used in rubber open mixing mills, rubber mixing machines ; rubber fining mixers ; rubber mixing mills, plastic mixing mills, roll open mixing mills are critical components and have a significant impact on the mill’s performance and efficiency.

The rollers are typically made of cast iron, forged steel, or chrome plated steel to withstand high pressures and wear. Roller diameters range from Φ216 mm to Φ710 mm. Larger diameters provide higher nip pressures for better refining. Roller length correlates to the width of the rubber sheet. Common lengths are between Φ990mm to Φ2200mm.


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Advantages of our alloy rolls in mixing mills

  • Wear resistance - Alloy rolls last longer than plain carbon steel or cast iron rolls. The use of alloys with components like chromium, nickel, molybdenum, etc. imparts better resistance to mechanical wear and corrosion.
  • Consistent hardness - Special alloys can be cast with very consistent hardness throughout the roll body. This prevents uneven wear or soft spots from developing on the rolls.
  • Higher strength - Alloys provide higher strength at elevated temperatures encountered during rubber milling. This allows higher nip pressures to be used.
  • Dimensional stability - Alloy rolls maintain their shape and dimensions better under high loads compared to plain carbon steel. This ensures proper roller gap is maintained.
  • Light weight - For a given strength, alloy rolls can be made lighter than steel rolls, reducing load on bearings.
  • Better surface finish - Rolls made of alloy steels can be machined to very smooth surface finishes that help prevent rubber sticking to the rolls.
  • Flexibility in properties - By varying alloying elements and heat treatment, properties like hardness, strength, wear resistance etc. can be customized.
  • Lower maintenance - The superior performance of alloy rolls means lower replacement frequency and less downtime for roll maintenance.
  • Higher productivity - The advantages of alloy rolls translate into the ability to produce more high quality rubber in a given time.

Main technical parameters

Model

Model

1

Φ710*2200

11

Φ400*1000

2

Φ660*2130

12

Φ400*1400

3

Φ610*2200

13

Φ246*1300

4

Φ610*1800

14

Φ380*1070

5

Φ610*800

15

Φ360*910

6

Φ600*1200

16

Φ320*950

7

Φ560*1700

17

Φ246*1300

8

Φ550*1500

18

Φ228*1080

9

Φ450*1400

19

Φ220*1300

10

Φ450*1200

20

Φ216*990

Product photos

Rollers for Open Mixing Mills detail04
Rollers for Open Mixing Mills detail03
Rollers for Open Mixing Mills detail02
Rollers for Open Mixing Mills detail01

Packing

Rollers for Open Mixing Mills detail05
Rollers for Open Mixing Mills detail06

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